Tech

Avoid Costly Field Failures through Initial Serial Communication Logging

Data Storage

Imagine a company rolls out hundreds of devices out into the field, let’s say, GPS tracking units, industrial sensors, or medical devices. Weeks go by, and clients start complaining. Devices are acting strangely, losing data, or not responding whatsoever. Panic mode. Technicians are sent in to debug, but without good logs or data, they’re flying blind.

This is where serial port communication software logging saves the day.

What Is Serial Communication Logging?

Let’s not complicate things. There are many devices like printers, sensors, or controllers who communicate with other systems using a method called serial communication. It’s a method of transmitting data bit by bit over a wire (like RS232, RS485, etc.).

Logging communication involves recording the data being sent and received. It’s similar to keeping a diary of everything your device says and receives.

Why Proactive Logging Is Important?

“‘Proactive’ means you’re not waiting for something to break before you log it. You log ahead of time, when all the equipment is still working as it should be. That way, if there’s a subsequent failure, you’ve already captured what was going on before things broke down.” 

This simple trick can shave enormous amounts of time, cash, and headaches. 

For instance: If there is a Faulty Factory Sensor

Assume that you have a factory that transfers temperature information to a central system via sensors.

The sensors transmit data at periodic intervals, every 10 seconds, to the central system.

One day, the central system does not receive data from some sensors.

With no logs, you cannot tell if:

  • The sensor malfunctioned,
  • The cable has been compromised, or
  • The system merely dropped the messages.

But if you were already capturing the serial communication, then it was simple to check:

  • When did the sensor last indicate that it was reporting data?
  • Was there a bad message?
  • Did it start to malfunction before it failed?

You’d save hours of manual checking and possibly prevent additional failures.

Save Time on Field Service

Technicians often need to travel to remote locations to fix equipment. With serial logs, they don’t have to make an educated guess. It becomes easy for them to view the communication history, locate the issue and repair it as soon as possible. In some cases, they can even get it solved over the phone where they can view the logs. 

Lower Return and Repair Expenses

There is no need to sway or return the product. With serial logs, you can show the device was working fine, or point out exactly where things went awry. That saves on unnecessary replacements and increases customer confidence.

How to Start Logging?

It’s easy with Advanced Serial Port Monitor. It enables you to:

  • Capture serial data in real time without stopping the system,
  • Log everything in a readily readable format,
  • Step-by-step examine communication,
  • Test and mock devices and communication before deployment.

Even though you may not be technical, the software typically comes with intuitive interfaces and instructions.

Serial logging in proactive mode might sound technical, but it’s all about being prepared. It’s like taping CCTV footage, not because you’re expecting something to go wrong, but so that you’ll be ready if it does.

By accomplishing this small thing, you can prevent headaches, save cash, and give your employees the power to work smarter.